F150-KP 5M

2-Dimensional Code Reader (Fixed Type) V530-R150E-3, EP-3 Intelligent Light Source and a Two-Camera Unit Respond to a Wide Variety of Applications Features Intelligent Light Source Lighting Controlled from Menus Versatile lighting control and a dome shape that minimizes external interference provide stable images for 2-dimensional code reading. • The lighting block and intensity can be controlled from the Controller menu. Settings can be easily changed without having to touch the light itself. • Because light is handled as scene data, the lighting conditions can be varied to match model changes on mixed-product lines. • The Controller manages light settings numerically, for accurate reproducibility. Ring lighting F150-SLC20 (Field of vision: 20 mm) F150-SLC50 (Field of vision: 50) The light intensity can be set for each of five lighting blocks, in eight steps. The light intensity can be set for each of eight lighting blocks, in eight steps. Intelligent Light Source 5 1 2 Reduces the background effects of metal processed parts. A Variety of Lighting Methods The lighting direction and intensity can be changed. In addition, coaxial lighting is available with the F150-SLC20. Optimal lighting methods can be set for a wide variety of workpieces. 2 3 1 5 62 Coaxial lighting 3 7 4 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, 4 8 EP-3 Two-Camera Unit Two cameras can be switched by a single Controller. Compatible with Data Matrix ECC200, with Up to 64 × 64 Cells To enable the use of more information, ECC200 codes with up to 64 × 64 cells (max. of 418 alphanumeric characters) can be read. 26 64 26 Max. of 64 alphanumeric characters. 64 Application Example Max. of 418 alphanumeric characters. Simultaneous Single-Product and Lot Management Single products and lots can be managed simultaneously. New Guidance Function for the Settings Display The addition of a guidance function on the display greatly simplifies setting. Greater Positioning Tolerance For applications that cannot be covered by the field of vision of only one camera. Easy-to-Read Analytical Data Format See the reading status at a glance on the reading information display. The finder pattern, cell recognition, reading data, etc., can all be viewed on the display. Two-camera Unit Camera 1 field ofvision (red) Camera 2 field ofvision (blue) V530-R150 Controller Positioning tolerance increased by using two cameras to expand the field of vision. Finder Pattern (Cutting Symbol) Use this pattern to detect the 2-dimensional code position. The finder pattern is different for each code. Compatible with Data Matrix Old Version The V530-R150V3 Controller is also capable of reading the Data Matrix Old Version. (See note.) Finder pattern Finder pattern Note: Compatible with ECC000, 050, 080, 100, and 140. Data Matrix 2-Dimensional Code Reader (Fixed Type) QR Code V530-R150E-3, EP-3 3 Easy Image Analysis The image analysis mode helps to detect the cause of marking problems. Store up to 24 Defect Images Use the stored images to confirm defect types. Stores up to 24 images Note: Stored images are kept until the power is turned OFF. Applications Ordering Information ■ List of Models Item Model Controller V530-R150E-3, EP-3 Console F150-KP-2D Camera F150-S1A-2D Camera cable (3 m) F150-VS-2D Two-camera unit F150-A20 Monitor cable (2 m) F150-VM-2D Liquid crystal monitor F150-M05L-2D Video monitor F150-M09-2D 4 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, EP-3 Specifications ■ Controller Item V530-R150E-3, EP-3 Readable codes Data Matrix ECC200: 10 × 10 to 64 × 64, 8 × 18, 8 × 32,12 × 26, 12 × 36,16 × 36,16 × 48 Data Matrix Old Ver. (ECC000, 050, 080, 100, 140): 9 × 9 to 25 × 25 QR Code (Model 1, 2): 21 × 21 to 41 × 41 (Version 1 to 6) Readable direction 360° Number of pixels (resolution) 512 (H) × 484 (V) Number of connectable cameras 1 (Using F150-A20: 2 max.) Number of scenes 10 Image memory function Maximum of 24 images stored. Operation method Menu selectable Processing method Gray Monitor interface 1 channel (over scan monitor) RS-232C I/F 1 channel Parallel I/O 3 inputs and 9 outputs including control I/O points Power supply voltage 20.4 to 26.4 VDC Degree of protection IEC 60529: IP 20 (panel mounted) Current consumption Approx. 0.5 A Ambient temperature/humidity 0 to 50°C/35% to 85% (with no condensation) Weight Approx. 390 g ■ Camera Item Camera Picture element Lens Light F150-S1A-2D 1/3” CCD Effective pixels 659 (H) × 494 (V) Shutter function Electronic frame shutter Shutter speed: 1/100, 1/500, 1/2000, or 1/10000 sec (menu selectable) Mounting distance F150-SLC20: 15 to 25 mm; F150-SLC50: 16.5 to 26.5 mm; F150-SL20A: 61 to 71 mm; F150-SL50A: 66 to 76 mm Field of vision F150-SLC20/SL20A: 20 × 20 mm, F150-SLC50/SL50A: 50 × 50 mm Light source F150-SLC20/50: Red LED/Green LED, F150-SL20A/50A: Red LED Lighting method Pulse (synchronized with camera shutter) Ambient temperature Operating: 0 to 50°C, storage: −25 to 60°C (with no icing or condensation) Ambient humidity Operating/Storage: 35% to 85% (with no condensation) Weight (camera only) F150-ALC20: Approx. 280 g, F150-FLC50: Approx. 370 g, F150-SL20A/50A: Approx. 135 g, F150-S1A: Approx. 80 g 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, EP-3 5 ■ Two-Camera Unit Item Number of connectable cameras ■ Monitor Liquid Crystal Monitor F150-A20 2 Item F150-M05L-2D F150-M09-2D Camera mode 2-camera selectable Single, independent (camera 0/1) Size Type Liquid crystal color TFT CRT monochrome Power supply voltage 20.4 to 26.4 VDC Resolution 320 × 240 dots Current consumption Approx. 0.3 A Ambient temperature Operating: 0 to 50°C storage: −25 to 60°C (with no icing or condensation) Input signal NTSC composite video (1.0 V/75 Ω) Power supply voltage 20.4 to 26.4 VDC 100 to 240 VAC (−15%, +10%) Ambient humidity Operating/Storage: 35% to 85% (with no condensation) Current consumption Approx. 700 mA Approx. 200 mA Weight (2-camera unit only) Approx. 220 g Ambient temperature Operating: 0 to 50°C storage: −25 to 60°C (with no icing or condensation) Operating: −10 to 50°C storage: −20 to 65°C (with no icing or condensation) Ambient humidity Operating/Storage: 10% to 90% 35% to 85% (with no condensation) (with no condensation) Weight (monitor only) Approx. 1 kg 6 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, 5.5 inches Video Monitor EP-3 9 inches 800 TV lines min. (at center) Approx. 4.5 kg System Configuration Power Supply Cameras Recommended Power Supply:OMRON S82K01524 or S82K-05024 Note: Use specified voltage. ★F150-SLC20 Camera with Intelligent Light Source (Field of vision: 20 mm) Synchronous Sensor F150-KP-2D 2M Console Cable length: 2 V530-R150E-3, EP-3 Controller ★F150-SLC50 Camera with Intelligent Light Source (Field of vision: 50 mm) Programmable Controller RS-232C ★F150-VS-2D Camera Cable (3 m) Personal Computer F150-VM-2D Monitor Cable (2 m) ★F150-SL20A Camera with Light Source (Field of vision: 20 mm) F150-SL50A Camera with Light Source (Field of vision: 50 mm) ★Camera Unit Cable (15 cm) (Provided with the F150-A20) BNC Jack (Provided with the F150-VM-2D) ★F150-A20 TwoCamera Unit Monitors ★F150-S1A-2D Camera F150-M05L-2D Liquid Crystal Monitor (pin input) Refer to page B-8 concerning the use of this camera. Note: If the field of vision does not match the size of the target object you can ★F150-VS-2D Camera use an ordinary CCTV lens and Cable lighting. Products indicated with a star (★) are specially designed for use with the V530R150E-3 Controller and V530-R150EP-3 Controller. They cannot be substituted with other products. F150-M09-2D Video Monitor (BNC input) Note: In addition to the F150-M05L-2D and F150M09-2D, NTSC monitors with external video input terminals can be used. F150-M09-2D does not confrom to EC Directive. 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, EP-3 7 Lighting Methods Select the appropriate lighting method for the material of the marked object. Back Lighting Oblique Lighting Ring Lighting Close to the Marked Object Codes on transparent objects such as glass PCBs can be read by detecting the contrast between transmitted and blocked light. Applications: Transparent objects such as LCD glass For codes inscribed with a laser marker onto PCBs and other relatively glossy surfaces, oblique lighting provides stable detection by distinguishing between regular and diffuse reflected light. Applications: Direct marking on PCBs and electronic parts Camera Camera Light source Marked object (2-dimensional code) Glass Marked object (2-dimensional code) Light source Reflected Lighting PCB Coaxial Lighting Ring Lighting For codes printed onto paper or other light-diffusing objects, ring lights can be used to illuminate the marked object. The difference in the reflection factors of the background and the marking enables stable detection. For codes marked directly onto wafers and other mirror-like surfaces, a stable image with few shadows from surface irregularities can be obtained from the marked object by using coaxial lighting, because it detects only regular reflected light. (The surface of the object must be perpendicular to the optical axis.) Applications: Mirror-like objects such as wafers Applications: Paper labels and corrugated cardboard Camera Camera Light source Light source Marked object (2-dimensional code) Paper 8 Marked object (2-dimensional code) 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, Half mirror Wafer EP-3 Data Capacity Data Matrix ECC200 QR Code Model 2 The relation between matrix size (number of cells) and data capacity is shown in the table below. In this example, the matrix size is 12 × 12 cells. The relation between matrix size (number of cells) and data capacity is shown in the table below. In this example, the matrix size is 21 × 21 cells. 7 cells 7 cells 12 cells 7 cells 7 cells 12 cells Maximum data capacity Numbers Alpha- Symbols numeric characters Matrix size Japanese Kanji (Shift JIS) JIS8 10 × 10 6 3 3 --- 1 12 × 12 10 6 5 1 3 14 × 14 16 10 9 3 16 × 16 24 16 14 5 18 × 18 36 25 22 8 16 20 × 20 44 31 28 10 20 22 × 22 60 43 38 14 24 × 24 72 52 46 26 × 26 88 64 57 32 × 32 124 91 81 30 60 36 × 36 172 127 113 42 84 40 × 40 228 169 150 56 112 44 × 44 288 214 190 71 142 48 × 48 348 259 230 86 172 52 × 52 408 304 270 101 202 64 × 64 560 418 372 139 278 8 × 18 10 6 5 1 3 Matrix size (version) 21 × 21 (version 1) Error correction 14 cells Maximum data capacity Numbers Alphanumeric characters (upper case only) JIS8 Japanese Kanji (Shift JIS) L (7%) 41 25 17 10 M (15%) 34 20 14 8 6 Q (25%) 27 16 11 7 10 H (30%) 17 10 7 4 25 × 25 (version 2) L (7%) 77 47 32 20 M (15%) 63 38 26 16 28 Q (25%) 48 29 20 12 17 34 H (30%) 34 20 14 8 21 42 L (7%) 127 77 53 32 M (15%) 101 61 42 26 Q (25%) 77 47 32 20 8 × 32 20 13 12 4 8 12 × 26 32 22 20 7 14 12 × 36 44 31 28 10 20 16 × 36 64 46 41 15 30 16 × 48 98 72 64 23 47 29 × 29 (version 3) 33 × 33 (version 4) 37 × 37 (version 5) 41 × 41 (version 6) H (30%) 58 35 24 15 L (7%) 187 114 78 48 M (15%) 149 90 62 38 Q (25%) 111 67 46 28 H (30%) 82 50 34 21 L (7%) 255 154 106 65 M (15%) 202 122 84 52 Q (25%) 144 87 60 37 H (30%) 106 64 44 27 L (7%) 322 195 134 82 M (15%) 255 154 106 65 Q (25%) 178 108 74 45 H (30%) 139 84 58 36 Note: 1. Maximum Data Capacity The maximum amount of data that can be stored in a code varies with the code size. In other words, if there is a large amount of data to be stored, then the code size must also be large. The maximum data capacity will also vary with the type of characters used. With a QR Code or Data Matrix, the numeric capacity (numbers only) is larger than the alpha numeric capacity (numbers and letters), which is in turn larger than the Japanese Kanji (Shift JIS) capacity. The order and combinations of different characters also affects the data capacity. 2. The matrix size of a QR Code is indicated by the version. Version 1 indicates that a QR Code contains (the minimum) 21 cells both horizontally and vertically. The larger the version number, the larger the number of cells per side. 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, EP-3 9 Cameras with Light Source Cameras with Intelligent Light Source 20-mm field of vision F150-SLC20 50-mm field of vision F150-SLC50 Note: These models consist of an F150-S1A Camera with Lens and Intelligent Light Source. Using the Camera with Intelligent Light Source or Camera with Light Source • The Lens has a fixed focus. Because there is a certain amount of variation in the field of vision and focus of each Lens, the mounting distance must be adjusted each time the Lens or Camera is replaced. • The camera mounting distance is approximate. Use a mounting method that allows the distance to be adjusted back and forth in the direction of the 2-dimensional code. 2-Dimensional Code Reader Distance vs. Field of Vision Mount the Camera at a distance that will provide accurate imaging of the 2-dimensional codes. F150-SLC20 2-dimensional code F150-SLC50 2-dimensional code Camera distance: Camera distance: 16.5 to 26.5 mm 15 to 25 mm Field of vision (20 mm × 20 mm) Field of vision (50 mm × 50 mm) Lenses CCTV Lenses (Other lenses are available.) See chart on page 11. Model Dimensions F150-LE20 20 mm dia. F150-LE50 50 mm dia. Note: Refer to the following optical graph to select the Lens and Extension Tube according to the field of vision and camera mounting distance being used. Extension Tubes Model F150-EXT Length A set of six Extension Tubes that are 40, 20, 10, 5, 1, and 0.5 mm in length respectively. 10 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, EP-3 Optical Graph Point: Based on the necessary field of vision and workpiece, select the Lens and Extension Tube to suit the working distance (WD). Lengthening the Extension Tube lowers the brightness, and increasing distance WD increases the depth of field. Note: Slight differences exist between cameras. When mounting the Lens, provide a means of adjusting the camera mounting distance. Optical Graph 500 450 400 Working distance (mm) F150-L50 (50 mm) 5 350 300 10 250 F150-L25 (25 mm) 1 200 15 20 150 50 0 20 15 10 F150-L16 16 mm (16 mm) F150-L12 (12 mm) 1 25 30 55 35 to55 100 35 5 1 10 5 5 10 20 30 Field of vision L (mm) 40 Note: The values in the graph indicate the length (in mm) of the Extension tubes. Reading the Optical Graph The X axis of the graph shows field of vision L in millimeters, and the Y axis shows the camera mounting distance A in millimeters. The curves on the graph indicate different Lenses, and the “t” values indicate the lengths of the Extension Tubes. Camera Extension Tube Lenses Working distance WD (mm) Field of vision L (mm) 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, EP-3 11 Dimensions Note: All units are in millimeters unless otherwise indicated. 2-Dimensional Code Reader F150-SLC50 (Camera with F150-LTC50 Intelligent Light Source) V530-R150E-3, V530-R150EP-3 90 16 16 80 2.5 90 4.1 77.6 2.5 Four, 4.5 dia. 120 (85) 40 16 52.5 16 16.75 103.25 60 100 Two, M4 holes with depth of 10 90 Mounting dimensions 1/4-20UNC with depth of 10 20 93.25 130 50 120 F150-S1A-2D (Camera only) 15.5 Camera 12 70 48 (40) 8 25 F150-SLC20 (Camera with F150-LTC20 Intelligent Light Source) 31 14.5 F150 light connector 40 37 11 12 73 2.5 (85) 40 1.5 30.5 31.25 16.75 70 42.5 2.5 12 6.75 12 Mounting dimensions 16.75 96.25 Mounting dimensions 1/4-20UNC with depth of 10 Two, M4 holes with depth of 10 1/4-20UNC with depth of 10 21.25 Two, M4 holes with depth of 10 40 F150 connector 20 6.75 Console F150-KP-2D 86.25 20 6.75 1.5 50 13 87 12 dia. 12.5 2000 12 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, EP-3 23 5 10 Two-Camera Unit Liquid Crystal Monitor F150-A20 F150-M05L-2D 66 Allowable panel thickness for mounting: 1.6 to 4.8 50 (46 max) Mounting bracket Mounting holes (145) (155) 3.3 143 132 50 min 100±0.2 100 90 (5.5) (100) 185 110 42.2 56±0.2 Two, M4 174 56 F150-VM Monitor Cable Tolerance: ±1 mm Dimensions inside parentheses ( ) are reference values. Two, 4.5 dia. (mounting holes) 133.5 +0.5mm 0 Panel cut diagram 175.5+0.5mm 0 Video Monitor F150-M09-2D 222 250 233 143 5 190 50 160 22 ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. 2-Dimensional Code Reader (Fixed Type) V530-R150E-3, EP-3 13 Terms and Conditions WARRANTY, LIMITATIONS OF LIABILITY of all possible uses of this product, nor is it intended to imply that the uses listed may be suitable for this product: WARRANTY OMRON’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by OMRON. OMRON MAKES NO WARRANTY OR REPRESENTATION, EXPRESS OR IMPLIED, REGARDING NON-INFRINGEMENT, MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE OF THE PRODUCTS. ANY BUYER OR USER ACKNOWLEDGES THAT IT ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE. OMRON DISCLAIMS ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. LIMITATIONS OF LIABILITY OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR. APPLICATION CONSIDERATIONS SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes or regulations which apply to the combination of the product in the customer's application or use of the product. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use which apply to the product. This information by itself is not sufficient for a complete determination of the suitability of the product in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list • Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this catalog. • Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. • Systems, machines and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to this product. NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. PROGRAMMABLE PRODUCTS OMRON shall not be responsible for the user’s programming of a programmable product, or any consequence thereof. DISCLAIMERS PERFORMANCE DATA Performance data given in this catalog is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability. CHANGE IN SPECIFICATIONS Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your OMRON representative at any time to confirm actual specifications of purchased product. ERRORS AND OMISSIONS The information in this catalog has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors, or omissions. Complete terms and conditions for product purchase and use are on Omron’s website at www.omron.com/oei – under the “About Us” tab, in the Legal Matters section. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, divide by 25.4 OMRON ELECTRONICS LLC OMRON CANADA, INC. OMRON ON-LINE One Commerce Drive Schaumburg, IL 60173 885 Milner Avenue Toronto, Ontario M1B 5V8 847-843-7900 416-286-6465 Global - http://www.omron.com USA - http://www.omron.com/oei Canada - http://www.omron.ca For US technical support or other inquiries: 800-556-6766 Cat. No. GC RFID 4 14 5/03 Specifications subject to change without notice 2-Dimensional Code Reader (Fixed Type) V530-R150E3, EP-3 Printed in USA